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Rack Supported Mezzanine Floor Systems in UAE
A rack supported mezzanine floor lets you double your usable storage without extending your building. The mezzanine is built directly onto the racking structure, so the racks serve as both storage and the structural support for the floor above. It’s one of the most cost-effective ways for warehouses in Dubai and across the UAE to add a second level for stock, order picking, or offices — using the height you already have.
What is a Rack Supported Mezzanine Floor?
A rack supported mezzanine floor is a raised platform built directly on top of pallet racking. The racking itself supports the mezzanine deck, so you don’t need extra structural steel beams — giving you a second usable level at a lower cost.
Benefits of Rack Supported Mezzanine Floors
- Dual-Use System: Acts as both shelving and structural support
- Maximize Vertical Space: Utilize ceiling height for additional storage or operations
- Cost-Effective Expansion: Add space without constructing a new facility
- Customizable Layout: Design includes stairs, gates, railings, lighting, and labeling
- Modular & Scalable: Easily expanded or relocated as your business grows
- Safe & Durable: Engineered to meet UAE safety standards and load requirements
Our Rack Supported Mezzanine Products
Rack Supported Mezzanine Floor – Dual-Level Storage System
It’s a cost-effective way to combine heavy-duty pallet racking with a fully functional mezzanine deck. You gain storage on both the ground and upper levels, significantly increasing usable space in your warehouse without major structural building work.
Specs:
- Dual-purpose structure: acts as both racking and support frame
- Modular, expandable, and easy to reconfigure
- Heavy-duty decking with anti-slip surface options
- Engineered to meet UAE load and safety standards
- Fully customizable layout, height, and access points
- Fire-safety compliant designs available
Rack Supported Mezzanine
Technical Specifications
| Component | Specification |
|---|---|
| System Type | Rack Supported Mezzanine Floor |
| Structure Height | 3000mm – 6000mm (customizable) |
| Bay Widths | 1000mm – 3000mm (adjustable per layout) |
| Load Capacity (Deck) | 300 – 1000 kg/m² |
| Load per Rack Bay | 1000 – 4000 kg |
| Decking Material | MDF, Steel Plate, Galvanized Grating |
| Access Options | Staircase, pallet gates, sliding gates |
| Finish | Powder-coated (blue/grey/beige) or galvanized |
Customizable Options
Rack Supported Mezzanine
Floor Levels
Rack supported mezzanine systems are tailored to your space, in single or multi-tier configurations, to maximise vertical storage while keeping the structure efficient and the workflow accessible.
Load Ratings
Load ratings for our rack supported mezzanine floors range from 300 to 1,500 kg/m², engineered to your racking type, stored goods, and usage. Every design is calculated to UAE structural and safety standards, so the floor performs safely under real working loads.
Decking
Decking options include steel grating, plywood, MDF, and fire-rated panels. We recommend the right surface based on your load requirements, fire-safety needs, and how the floor will be used — from light picking areas to heavy pallet storage.
Railing
Safety railings with optional kickplates are fitted to every open edge of the mezzanine to prevent falls and protect your team. All guarding is installed to meet UAE workplace-safety regulations.
Access Points
Access is designed around your workflow: staircases, pallet gates, lift openings, and catwalks are positioned for safe, efficient movement of people and goods between levels.
Lighting
Integrated lighting keeps every level clearly visible, using energy-efficient fixtures. Layouts are built to meet your operational needs and safety standards in demanding industrial environments.
Optional Add-Ons:
Rack Supported Mezzanine
Handrails and mid-rails with kickplates
Optional add-ons include handrails and mid-rails with kickplates for added fall protection and compliance with workplace-safety standards.
Safety mesh panels on edges and underfloor
Safety mesh panels can be added to mezzanine edges and underfloor areas to stop items falling and improve day-to-day safety.
Fire-rated coatings and evacuation signage
Fire-rated coatings and clearly visible evacuation signage enhance safety and help ensure compliance with UAE fire codes and emergency-preparedness standards.
Integrated lighting and electrical trucking
Integrated lighting and electrical trunking streamline power distribution and illumination across every level, supporting productivity and safety in industrial and warehouse environments.
Labeling and color-coded zones for operations
Labeling and colour-coded zones improve workflow, safety, and organisation by clearly identifying storage areas, pathways, and operational sections on the mezzanine.
Our Services -
Rack Supported Mezzanine
Initially, Free consultation & feasibility study
As part of the process, CAD layout & 3D elevation planning
Furthermore, Structural design & load calculation
Moreover, Fabrication and on-site delivery
Professional installation with safety compliance
Finally, Annual inspection, repairs & expansions
Why Choose Us?
We offer full-service support:
10+ years of mezzanine and racking experience
End-to-end service from design to installation
Complies with UAE Fire & Civil Defence codes
Locally fabricated structures for fast lead times
Engineering team for structural integrity and load testing
Flexible designs for future scaling
Serving All of UAE
We deliver and install rack supported mezzanine floors across:
Dubai
Abu Dhabi
Sharjah
Ajman
Ras Al Khaimah
Fujairah
GCC support and export available upon request
Frequently Asked Question(FAQ)
It’s a mezzanine floor built directly on top of racking. The racks do double duty — holding stock and supporting the raised platform above — which adds a second storage level without any structural building work.
Yes. We design single or multi-tier layouts around your space, ceiling height, and workflow, including the position of stairs, gates, lifts, and walkways.
Typically 300 to 1,500 kg/m², engineered to your specific racking, stored goods, and UAE safety standards.
Steel grating, plywood, MDF, and fire-rated panels — chosen to suit your load, fire-safety, and usage needs.
Yes. Guard railings, kickplates, safety mesh, fire-rated coatings, and clear signage are all available and installed to UAE safety and fire-code requirements.
